Vacuubrand PC 3001 basic pro Bedienungsanleitung

page 1 of 54Instructions for useTechnology for Vacuum SystemsChemistry pumping unit with speed controlPC 3001 basic

page 10 of 54➨ DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. + WARNING indicates a hazardous s

page 11 of 54General informationRemove all packing material from the packing box. Re-move the product from its packing-box and retain all pack-aging u

page 12 of 54+ Comply with all notes on correct vacuum and electri-cal connections; see section „Use and operation“, pg. 28.+ Do not use the pump to g

page 13 of 54 The supply cable may be tted with a molded Europe-an IEC plug or a plug suitable for your local electrical supply. The cable contains

page 14 of 54• Check the power source and the pump’s rating plate to be sure that the power source and the equipment match in voltage, phase, and fr

page 15 of 54• Adopt suitable measures in case of differences from recommended conditions, e.g., using the equipment outdoors, installation in

page 16 of 54- substances which react explosively when being ex-posed to elevated temperatures without air,- substances subject to auto-ignition, -

page 17 of 54of such substances from the pump outlet, install an appropriate collecting and disposal system and take protective action for pump and en

page 18 of 54into the pump housing or motor. Comply with all notes regarding proper use of the pumps, as well as operation and maintenance guid-ance

page 19 of 54A temperature sensor at the circuit board protects the mo-tor: Current limitation in case the temperature at the circuit board raises abo

page 2 of 54After sales service: Contact your local dealer or call +49 9342 808-5500.Dear customer,Your VACUUBRAND diaphragm pumps are designed to pro

page 20 of 54Ensure that the pump is completely decontaminated before maintenance commences. + Take adequate precautions to protect people from the ef

page 21 of 54 ` Important information: Equipment marking (ATEX)VACUUBRAND equipment bearing mark (see rating plate)` II 3G IIC T3 X Internal Atm. only

page 22 of 54The pumps are marked with ”X” (according to EN 13463-1), i.e., restric-tions of the operation conditions:• The equipment is designated f

page 23 of 54Technical data Type PC 3001 basicMaximum pumping speed (ISO 21360)cfm(m3/h)1.2(2.0)Ultimate vacuum (absolute) without gas ballastTorr(mba

page 24 of 54 Type PC 3001 basicInlethose nozzle for tubing I.D. 1/4” / 3/8” (hose nozzle DN 6/10 mm)Outlethose nozzle for tubing I.D. 3/8” (hose nozz

page 25 of 54 Wetted partsComponents Wetted materialsPumpHousing cover PTFEHead cover ETFE carbon ber reinforcedDiaphragm clamping disc ETFE carbon 

page 26 of 54Position Component1MD 1C VARIO chemistry diaphragm pump2Selection knob for motor speed3 Mains connection4 ON/OFF switchPosition Component

page 27 of 54Upgrade kit CVC 3000 with inlet separator ...699921Upgrade kit emission condenser ...

page 28 of 54Use and operationNotes regarding the selection knob and the motor speedTurning the knob to the left decreases the motor speed, turning th

page 29 of 54+ Make sure ventilation is adequate, especially if the pump is installed in an enclosure, or if the ambient tempera-ture is elevated. Pro

page 3 of 54DEAchtung: Die vorliegende Betriebsanleitung ist nicht in allen EU-Sprachen verfügbar. Der Anwender darf die beschriebenen Geräte nur dann

page 30 of 54When assembling, ensure vacuum-tightness. After as-sembly, check the whole system for leaks.Secure hose connections at the pump appropria

page 31 of 54If pumping condensable vapors (water vapor, solvents, etc.), let the pump run with gas ballast to help purge any condensation in the pump

page 32 of 54+ Make sure that air/gas intake through the gas ballast valve can never lead to hazardous, explosive or other-wise dangerous mixtures. If

page 33 of 54Long-term:- Take measures as described above regarding short-term shutdown.- Separate the pump from the application.- Close inlet and

page 34 of 54AccessoriesUpgrade kits:Upgrade kit CVC 3000 with inlet separator ...699921Upgrade kit emissi

page 35 of 54Fault Possible cause Remedy❑ Pump does not start or stops im-mediately.➨Electrical power cord not plugged in, electri-cal supply failure?

page 36 of 54Fault Possible cause Remedy❑Pump does not achieve its ultimate vacuum or usual pumping speed.➨Pump temperature too high (motor speed re-d

page 37 of 54Replacing diaphragms and valves+ Please read section ”Replacing diaphragms and valves” com-pletely before starting maintenance. The pic

page 38 of 54Tools required (metric):- Diaphragm key width 46 mm- Open end wrench width 14 / 17 mm- 4 / 5 mm wide Allen key- 2.5 mm wide slotted s

page 39 of 54 Cleaning and inspecting the pump heads+ Service only one side of the pump at a time to avoid the mixing of parts.➨ Loosen the union nut

page 4 of 54DA Bemærk: Denne manual foreligger ikke på alle EU sprog. Brugeren må ikke be-tjene apparatet hvis manualen ikke er forstået. I det tilfæl

page 40 of 54I EM LJACBFGHK D View of the disassembled pump head partsA: Housing cover with insertB: ValvesC: Head coverD: Diaphragm clamping disc

page 41 of 54➨ Remove the head cover (C) carefully from the housing cover (A). Note position and alignment of valves (B). Remove the valves.+ Replace

page 42 of 54+ If the old diaphragm is difcult to separate from the diaphragm support disc, immerse assembly in naphtha or petroleum ether. Do not in

page 43 of 54➨ Put on head covers (C). + Pay attention to the correct orientation of the head covers (see gure below).+ Make sure that the diaphragms

page 44 of 54➨ Put on housing cover (A).+ Move housing cover slightly to ensure that the head covers are cor-rectly positioned.➨ Screw in the Allen he

page 45 of 54+ Never use a pointed or sharp-edged tool to remove parts (e.g., screw-driver). We recommend using a rubber mallet or compressed air (to

page 46 of 54➨ Slip connection hose onto hose connector below the housing cover.➨ Close hose clip with at pliers. Assembling the ttings➨ Attach the

page 47 of 54If the pump does not achieve the ultimate vacuum:- Whenever the diaphragms and valves have been replaced, a break-in period of several h

page 48 of 54Repair - return - DAkkS calibrationSafety and health of our staff, laws and regulations re-garding the handling of dangerous goods, occu

page 49 of 54We submit repair quotations only on request and always at the customer’s expense. If an order is placed, the costs incurred for problem d

page 5 of 54HUFigyelem! Ez a kezelési utasítás nem áll rendelkezésre az EU összes nyelvén. Ha a felhasználó nem érti jelen használati utasí

page 50 of 54Scrapping and waste disposal:Dispose of the equipment and any components removed from it safely in accordance with all local and national

page 51 of 54VACUUBRAND shall be liable for insuring that this prod-uct, including any agreed installation, has been free of de-fects at the time of t

page 52 of 54Health and safety clearance form1. Device (Model): ... 2. Serial no.:

page 53 of 54Hersteller / Manufacturer / Fabricant: VACUUBRAND GMBH + CO KG · Alfred-Zippe-Str. 4 · 97877 Wertheim · GermanyHiermit erklärt der Herste

page 54 of 54Disclaimer: Our technical literature is only intended to inform our cus-tomer. The applicability of general empirical values and results

page 6 of 54NL Attentie: Deze gebruiksaanwijzing is niet in alle talen van de EU verkrijgbaar. De gebruiker moet niet met dit apparaat gaan werken als

page 7 of 54SEVarning: Denna instruktion är inte tillgänglig på alla språk inom EU. Användaren får inte starta utrustningen om hon/han inte förstår de

page 8 of 54ContentsSafety information! ..... 9Important information! ...

page 9 of 54Safety information!Important information!+ Keep this manual complete and accessible to per-sonnel at all times!+ Read this manual carefull